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February - March 2018

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all the old decals, stickers and striping had to be removed on the

port, starboard and stern sides.

Peel Away was again used to strip off the red paint. Under the

paint were many deep gashes and scratches especially on the

starboard side. Areas along the forward keel had quite a lot of

damage as well. All were repaired and the hull sanded. The owner

decided he wanted to do two color gelcoats on the hull rather

than the original four colors. Black and Oyster white were chosen.

I followed the original design line of the former multiple colors

under the rub rail and applied black gel. Below that I applied

Oyster white gel. Both gels were sanded and compounded. New

graphics were applied next and a new 1” silver stripe tape was

added where the black and white gels met. The transition line

came out so perfect we could have left off the stripe but the silver

was a nice accent on the white and black. It also set off the new

chrome “Mastercraft” decals. The hull was sealer glazed and then

waxed.

“Food for thought”

This is a good time of year to review your boat insurance policy.

Can you get a better rate? Worth doing some research! Our

current insurance company matched a cheaper rate we found,

a nice little saving! Many companies offer a “bundle” discount if

they insure your auto, home and boat.

What kind of coverage do you have? A customer of ours paid

on what he thought was 25K coverage for years, since his boat

was new. When a snow loaded roof collapsed and damaged his

boat he was told the boat was covered for Blue Book value of 8K.

The repairs to the boat amounted to 13K. He was very upset and

shocked as he assumed he was covered for 25K for years.

Best to repair those cracks asap!

Friends of mine bought a 42’ pre-owned boat three years ago in

Annapolis, MD and motored it up the coast to Albany, NY. Shortly

after it arrived they asked me to look at a series of gelcoat cracks

above and below a broken section of rub rail on the starboard

side just forward of mid ship. The previous owner damaged the

boat when he got caught in a cross current and the boat drifted

into a dock piling with enough force to crack the side of the boat

and destroy part of the rub rail. The impact started a series of

gelcoat cracks running parallel above the rub rail that grew like

cracks in a windshield.

Three years ago the cracks were approximately 5’ long and by

this spring they grew to almost 12’ in length.

I began to repair the boat by color restoring the undamaged

gelcoat surrounding the cracks so the new gelcoat would blend

with the old. Next I started grinding the cracked gelcoat surface

using vacuum assisted equipment to eliminate dust and debris.

The damage was severe and deep into the fiberglass laminate.

The repair required laying up new fiberglass cloth with resin.

With a plan in place I ground out the fiberglass deep enough

to accommodate the new fiberglass cloth lay up material and

enough room for the new gelcoat.

Multiple layers of fiberglass cloth and resin were applied to the

12’ long ground out area. When the resin cured I sanded the

amine blush off with a pneumatic board file using 40 grit paper

on the entire area. Flexible fiber fillers were then applied and I

sanded the surface again. The deck and hull had to be sanded

strategically so it was straight, free of moguls and the body lines

shaped back to original design and to accommodate a perfect fit

for a new rub rail section.

The boat was then covered with plastic. The surface was

prepped for new gelcoat and it was applied. The new gelcoat

surface was coated with PVA (Polyvinyl alcohol, a water-soluble

synthetic polymer essential for a good gelcoat cure) and left to

dry overnight. After sanding and compounding the new gelcoat

I installed a new section of rub rail and the work was complete.

It was clearly evident that once the fiberglass on this boat was

breached the damage became worse over time. I suggest getting

repairs done as soon as possible before the stress marks grow

into a major reconstruction project.

The look of the Mastercraft has been totally

changed and looks like it just left the showroom.